Operation method Normal Ceramic Coating : Remove contaminents -> Sanding -> Coating -> Sintering -> Cooling MegaStone 6000 series : Remove contaminents -> Sanding -> Primer coating -> Top coating -> Sintering -> Cooling Application method Remove contaminants : Surfaces must be clean and dry otherwise, They cause a rough surface, poor adhesion and pin hole of coating. Sanding : The surface should be treatedn with sandblasting, liquid honing, or an equally effective process. When sandblasting, a 60-80mesh sand powder should be used for iron or stainless steel base materials. Mixing : - A liquid(main ingredient) and B liquid(hardener) must be stirred thoroughly for half an hour. - Mixed liquid should be mature for 5~8 hours in the rolling machine. Coating : Coating preparation Firmly seal the container, slowly rotate the container at an angle ten times by hand, and then mix the solution with a rotating mixer until it is evenly dispersed. Do not open containers until ready to use. Keep lid on container when not in use. Filter the solution with a 300-400 mesh stainless steel screen after rotaing enough times. Before coating, substrate to coat with ceramic coating must be warmed up to 50°C. Spray nozzle : 0.8-1.3mm, spray pressure : 1.5-2.5kg/m3 Recommended distence between the spray gun and the substrate : 15-25cm Item Method Coating Thickness Curing Condition Remarks Ceramic Coating Spray 10-15um 230°C x 5min Megastone 6000 Series Primer Spray 10-15um 230°C x 5min Wet on wet Top 5-10um Sintering- Progressively raise temperature and maintain the maximum temperature for 5 minutes.- Suddenly heating can cause air bubbles and influence adhesion and physical properties. Cauiton Ideal Storage temperature is 4°C~10°C in warehouse and storing period is 3 months The mixing ration will be change according to the color. Ceramic coating must be mix appointed mixing ratio. Mixed ceramic coating must be used in one day.
Ceramic Coating(Two Liquid Types)
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