Metal Doctor

Feature Metal Doctor is an electro-spark surface deposition and hardening (coating) machine using arc spark effect in the air. The temperature of the spark point is approximately 25,000°C however no heat accumulation occurs during diffusion and deposition periods.Alloy Deposits on the surface without changing the property and dimensions and it creates strong metallurgical bonding that never be separated from workpiece . Electro-Spark Effect Anti-oxidation effect which prevents from contaminations of air, moisture, Co gas etc.. As Low heat deposition (welding) equipment, electrode is ionized and deposited into the based metal. Transfer electrode metal, it creates strong metallurgical bonding. Various electrodes can be used and you can deposit selective area only. Characteristic of Metal Doctor Excellent metallurgical bonding Electrode is ionized by electro-spark and diffused as well as infiltrated into the base metal. Low heat input on the base metal. High heat is disappeared between sparks so deposition can be made in a low temperature. Example of Deposition Base material : SKD-11 Electrode : LT-01 Thickness: 3mm   1.Edge Deposition 2.Cracks Deposition 3.Pinhole Deposition 4.Parting Line Deposition Advantage of Metal Doctor Portable, easy to operate and on site repair, (Size : 535X300X175Cm, Weight : 13Kg) No pre & post heat treatments are required. Disjoint of mold from the machine is not required. Easy to control the thickness of coating or deposition layer from µm~mm. No distortion, pits, shrinkage and internal stress Wide range of application Small part welding which is difficult to weld with normal welding machine. Parting Line deposition to eliminate burrs. Applicable on any surfaces which require no heat affection. etc. Environmentally safe ; No Toxic gas & liquid or No unpleasant odor & noise Application Point for Plastic Injection Mold Deposition Repair for Edges, Corner, Parting Line and Holes.   Picture Explanation : Repairing on the parting line & edge of car component that has many burrs made by mold wearing. Mold : SKD-61 Resin : ABS Operation time : 1hour 40 minutes Parting Line Deposition repair for eliminating Burr Deposition repair for Crack of Mold Application Point for Die-casting of Mold By deposition & coating on aluminum die-casting, mold`s durability will be extended longer as well as Mold's maintenance will be easy. Deposition repairing for the Crack of Mold   1st step : Deposition with LT-01 or LT-03 2nd step : Coating with TC-01 (Tungsten) Deposition repairing for Edge of Mold   Mold : SKD-61 Electrode : TC-01 Tungsten Carbide Coating Application Point for Aluminum Mold Deposition repairing for Damaged edge of Mold or components Casting Improve abrasion-resistance, heat-resistance and prevent heat crack, as well as molten metal attack in erosion area by Tungsten Carbide coating. Protect the specific area by coating where release agent or moldwash is easily worn out Increase the life span of release agent or moldwash on the surface as well as improve liquid flow Iron steel or iron casting ; Repairing pin holes without heat input which is impossible to weld with normal welding machine Hot Forging   <? picture >The extremely impacted area in Forging mold is used without heat treatment <?, ? picture >After coating core and impacted area with Tungsten, the durability of mold is increased from 5,000 shots to over 15,000 shots. Metal Doctor Application Item Composition Application Size TC-01 Tungsten Carbide Hardening 3.2F ?100mm TC-02 Tungsten Carbide Hardening 2.2F ?100mm LT-01 Nikel alloy Deposition 2.4F ?100mm LT-02 Co-Cr alloy Hardening/Deposition 3.2F ?50mm LT-03 Co-Cr alloy Hardening/Deposition 3.2F ?50mm LT-04 Steel alloy Deposition 2.4F ?100mm LT-05 Low alloy steel Deposition 2.4F ?100mm LT-06 Carbon steel Deposition/Etching 2.4F ?100mm LT-07 Nikel alloy Deposition 2.4F ?100mm Cu-01 Cu alloy Deposition 2.4F ?100mm Al-01 Al alloy Deposition 2.4F ?100mm Metal Doctor Specification Model SPD-2000 II Weight 17KG Capacitance 140-280? Frequency(Pulse m.sec) 40~405? Dimension 235X365X385mm Output 1.5kW Basic Set control box argon gas regulator with rotation applicator applicator holder power cable & 5pcs gas holder TC-01, LT-01, Al-01 electrode ground cable with magnet small hammer & plier protective goggles tool box & small punch operation manual